- OBJECTIVE
To lay down a procedure to provide general guideline to be followed in Quality control department for safety purpose.
2. SCOPE
This SOP shall be applicable for all persons working in Quality Control Laboratory.
3.0 RESPONSIBILITY
3.1 Execution – All persons working in Quality Control Laboratory
3.2 Checking – Asst. Manager and above-QC Department
4.0 ACCOUNTABILITY
Head of the QC Department
5.0 PROCEDURE
5.1 Follow safety guideline provided by the Safety Department.
5.2 Follow the instruction given by Head of the Department time to time.
5.3 Wear Apron and Safety shoes as per SOP (Gowning and De-gowning procedure for Entering in QC Department).
5.4 Wear protective garments like mask, gloves goggles, cartridge filter mask where require while
performing critical hazardous test. Refer MSDS of related chemical or solvents wherever require .
5.5 Read the label before opening any container and follow the current version of SOP No.: Handling of Reagent and Chemicals.
5.6 Open the container of hazardous chemicals carefully in fuming hood.
5.7 Take precaution while extracting and using hazardous chemicals.
5.8 Avoid use of contaminated apparatus and instrument.
5.9 Seal the container tightly after use.
5.10 During handling & using of chemicals do not eat or drink anything.
5.11 Wash the hands properly after handling of chemicals and testing of materials as per SOP “Hand Wash Procedure”.
5.12 Take precaution for the cleaning of any spillage with method appropriate, to the hazardous
Chemicals as per SOP “Handling of Spillage in Laboratory”.
5.13 Seek medical attention immediately if affected by chemicals and use appropriate first aid
Until medical attention is available.
5.14 Store the chemicals and solvents at specified temperature. Mentioned on label.
5.15 Place back the poisonous chemical under lock & key immediately after use.
PPE Compliance: Ensuring proper, mandatory use of hard hats, eye protection, hearing protection, and safety shoes.
Machine Guarding & Inspection: Regular inspection of machinery to prevent malfunctions and operator injury.
Chemical Handling (SDS): Proper storage, handling, and disposal of hazardous materials, using Safety Data Sheets (SDS).
Lockout/Tagout (LOTO): Procedures to ensure machines are shut down during maintenance or inspection.
Preventing Slips, Trips, and Falls: Maintaining clean, orderly, and well-lit workspaces.
Ergonomics in Production: Proper lifting techniques, preventing repetitive motion injuries, and managing worker fatigue.
Food Safety & Contamination Prevention: Strict hygiene standards to prevent contamination, ensuring product safety in the food industry.
Recordkeeping & Traceability: Accurate documentation of QC checks to trace potential defects.
Fire Safety & Emergency Procedures: Proper storage of flammable materials and knowledge of escape routes.
Electrical Safety: Inspecting tools and cords for damage to prevent shocks.
The Hierarchy of Controls: Understanding how to prioritize elimination, substitution, and engineering controls over just PPE, as outlined by OSHA.
Defect Identification and Recall Procedures: Training to identify flaws early and understanding the steps to take when a defective product is found.
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